Ghule Fisheries
A large-scale biofloc system with advanced aeration and filtration technology. Designed for high-volume fish production in an efficient and sustainable manner.
- 10,000 liters – 50 tanks
Total capacity: 500,000 liters of optimized aquaculture environment for sustainable fish production.
Date: March 15, 2023
Client: Blue Horizon Aquatics
Project Type: Advanced Covered Biofloc System Installation
About this Project
The Ghule Fisheries project represents a significant advancement in sustainable aquaculture, implementing cutting-edge biofloc technology to maximize fish production while minimizing environmental impact. Located in a strategic agricultural region, this facility demonstrates how modern aquaculture can be scaled effectively to meet growing demand.
PROJECT HIGHLIGHTS
- Advanced Biofloc Technology: Implementation of state-of-the-art biofloc systems that optimize water quality and fish health
- Large-Scale Production: 50 tanks with 10,000-liter capacity each, creating a substantial commercial operation
- Water Conservation: Circular water management systems that drastically reduce freshwater requirements
- Energy Efficiency: Optimized aeration and filtration systems that minimize power consumption
- Year-Round Production: Climate-controlled environment enabling continuous fish farming regardless of external weather conditions
- Quality Control: Integrated monitoring systems ensuring optimal water parameters at all times

KEY OBJECTIVES
- Establish a large-scale, commercially viable biofloc aquaculture system
- Implement advanced filtration and aeration technologies to optimize water quality
- Create a model for sustainable high-volume fish production
- Develop a facility capable of year-round operations regardless of seasonal changes
- Minimize water consumption compared to traditional aquaculture methods

CHALLENGES OVERCOME
This project presented several significant challenges that tested our team’s resourcefulness and determination:
- Difficult Terrain: The land was filled with hard rocks, making excavation extremely challenging. Removing these rocks and digging the required holes demanded specialized equipment and additional labor.
- Coordination Difficulties: The owner was based in Mumbai and unable to coordinate effectively on-site. The local representative often failed to understand or implement critical requirements, causing significant communication gaps.
- Resource Limitations: The project faced severe logistical challenges, including:
- A 10-day delay just to secure JCB equipment for excavation
- Lack of proper accommodation for the installation team
- Inadequate electricity supply for operating necessary tools and equipment
WHAT DID WE ACHIEVE
Despite the numerous obstacles, our team successfully delivered:
- A fully operational 500,000-liter biofloc system with 50 tanks
- Implementation of energy-efficient aeration and filtration systems
- Water consumption reduction of approximately 40% compared to conventional systems
- A facility designed for optimal fish health and growth rates
- Streamlined operations requiring minimal ongoing maintenance
- A system capable of producing multiple harvests annually
With this project, Asha Biofloc has set a benchmark for the future of aquaculture in India, ensuring long-term success for fish farmers while preserving natural resources.
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